If you’re still relying on outdated equipment or manual methods for producing tomato-based products, you’re likely falling behind competitors who have upgraded to modern tomato processing machinery.

Here’s good news: It’s now easier and more cost-effective than ever to invest in advanced equipment, thanks to technological improvements and modular, scalable solutions from trusted food processing equipment manufacturers. This means you don’t have to overspend on oversized single-use machinery that eats up valuable space.

An integrated approach to tomato processing

Today’s top-quality tomato processing machinery comes with integrated systems covering every stage, from raw material reception to final packaging. Each section and its sub-components are carefully engineered to perform specific functions, ensuring the highest hygiene and safety standards.

Components of cutting-edge tomato processing machinery

To give you an idea of what’s included in advanced tomato processing machinery, let’s break down the typical components:

• Reception system – includes a feed conveyor, washer system, and sorting table.
• Processing and juice extraction – features a receiving tank, transfer pump, tomato finisher, balance tank, and pulp preheater
• Evaporation unit – equipped with a feed pump, flow controls, vapour separator, vacuum pump, and other necessary components
• Packaging section – offers options for both can and glass packaging

Why invest in state-of-the-art tomato processing equipment?

Investing in modern tomato processing machinery can yield long-term benefits, particularly when you purchase from experienced manufacturers offering both standard and customised designs. These industry leaders use only high-quality materials, ensuring your machinery is durable and has a long service life. Over time, the initial investment can result in substantial time and cost savings for your business.

Tailored solutions from GEM

At GEM, we are experts in manufacturing and exporting tomato processing machinery that incorporates high-quality parts and the latest technologies. Whatever your specific needs, we can customise the perfect solution for you. Our range of products is designed to improve your efficiency and productivity in producing various tomato products, including paste, concentrate, and ketchup.

Food manufacturing has a long history, constantly evolving to meet the needs of a growing population and shifting consumer preferences. Advances in food processing machinery are accelerating this transformation, helping manufacturers optimise both productivity and product quality. Understanding these advancements enables businesses to make informed investment decisions and adopt practices that give them a competitive edge in their industry.

Today’s landscape in food processing: Embracing automation and robotics

In the contemporary landscape, food processing has come to embrace a host of sophisticated technologies, such as automation and robotics. These advancements not only allow for quicker and more precise manufacturing but they also greatly enhance safety measures. From the procurement of raw materials to various stages like mixing, cleaning, pasteurising, boiling, blending, packaging, and distribution, automation has streamlined the entire food production cycle.

Enhancing food quality and throughput

In an industry where both quality and safety are paramount, food manufacturers are committed to following rigorous protocols. Integrating the latest in food processing machinery and technology enables them to meet these strict standards. To ensure compliance with international regulations, it’s crucial for manufacturers to partner with equipment vendors who can offer tailor-made solutions, considering factors like material, size, and production capacity.

Modern food processing machinery solutions offered by manufacturers include innovative features like adjustable speeds in belt conveyors, screw conveyors, and bucket elevators. Additionally, sensor-based systems are available for aseptic filling of pasteurised liquids and juices, along with Clean-In-Place (CIP) systems to facilitate easier cleaning processes.

Strengthening food safety measures

Recent advancements have also focused on enhancing food safety. For example, some food processors now use high-pressure processing technology (HPP) to eliminate harmful microbes, enzymes, and viruses without resorting to heat, thereby preserving the nutritional content of fruits and vegetables. With HPP, food is subjected to pressures as high as 100,000 psi or 600 MPa after being sealed in its final packaging. This method is especially advantageous for scalable operations and for preserving probiotic elements, as it doesn’t eliminate beneficial spores.

Stay updated with the latest in food processing machinery.

To keep pace with the rapid advancements in food processing technology, consider partnering with us at GEM. Our state-of-the-art food processing machinery meets international standards and prioritises both the nutritional quality and safety of your products while ensuring efficient processing times. Contact us to learn how you can harness the latest innovations to elevate your food manufacturing processes.

Did you know that around one-third of all food waste can be traced back to food producers and manufacturers? This isn’t just a trivial concern—the sheer volume of wasted food has both economic and environmental implications. Fortunately, more and more businesses are turning to contemporary food processing machinery to achieve efficiency and productivity while minimising waste. This investment is a step towards establishing a more sustainable food system.

Tackle inefficiency head-on

A significant portion of food waste occurs due to inefficient harvesting, storing, and production practices. Such inefficiencies can lead to spoilage during storage or transit and result in unsold food in markets. Moreover, suboptimal harvesting can damage produce even before it reaches the processing stage, causing further waste. Overproduction is another culprit that contributes to food waste, an issue that farmers and manufacturers can address by streamlining their operations and gaining a comprehensive understanding of the entire food system.

Modern food processing machinery can offer a helping hand in this regard. Specially designed and scaled to meet individual needs, this advanced machinery enables producers to fine-tune operations in sorting, cleaning, grading, mixing, and packaging, which ultimately minimises waste.

Select the right machinery for your needs.

Picking the right food processing machinery is essential for reducing food waste. When you pair this machinery with strong quality control measures, you’re better equipped to uphold top-tier food safety and quality standards. This approach helps you avoid throwing away ingredients that could have been used. It also minimises waste that often happens due to unnecessary removal of food parts, as well as cooking errors like overcooking or undercooking.

Automation: A key feature for efficiency

One of the compelling features of modern food processing machinery is automation. Automated systems not only ensure consistent quality but also cut down on manual labour costs. This enhances overall efficiency and helps in waste reduction. Additionally, automated processes in food processing machinery can lessen energy consumption and expedite production cycles.

Get custom solutions from GEM.

If you’re looking to improve your production efficiency and cut down on food waste, GEM has the food processing machinery to meet your specific needs. Reach out to us with your requirements, and we will design advanced equipment that enables you to produce high-quality, safe food products with minimal waste.

The journey of raw cashews from harvest to snack bowl involves several crucial steps to ensure food safety and quality. Fortunately, advancements in cashew processing machinery have streamlined this process, making it less labour-intensive while maintaining the product’s quality and nutritional value.

Modern cashew processing machinery is not just efficient—it’s also user-friendly and easier to maintain. These machines are designed to be compact, thanks to technological advancements and innovative product design. Reputable manufacturers offer machinery in various capacities, ranging from 50 kg/hour up to 500 kg/hour, to accommodate different production scales.

Ensuring reliable cashew processing

To guarantee a consistently high-quality end product, manufacturers subject their cashew processing machinery to rigorous quality checks. These machines are designed to handle a variety of essential tasks, from boiling and cutting to drying and grading. Here’s a breakdown of how advanced cashew processing machinery functions:

• Boiling – The machinery uses steam pressure to soften the raw cashews, making the shells easier to remove.
• Cutting – The machine precisely splits each shell lengthwise to facilitate easier nut extraction.
• Drying – A specialised dryer loosens the cashew skins by heating them at a low temperature for several hours.
• Humidifying – This process adds 4% to 5% moisture to the kernels, aiding in more effective skin removal.
• Peeling – Advanced machinery automatically peels the skin off each kernel while allowing for visual quality grading by workers.
• Grading – The cashew processing machinery sorts individual kernels based on size, ensuring uniformity.

In addition to these basic functions, some cashew processing machinery even includes cooking capabilities. For instance, manufacturers can provide a batch steam cooker that can process up to 1000 kg of raw cashews. This piece of equipment comes with a wood-fired steam generator, chimney, meters, gauges, and valves for an all-inclusive setup.

Invest in customised cashew processing machinery.

If you’re in the market for high-quality cashew processing machinery, consider consulting with the experts at GEM. We specialise in tailoring equipment to meet different food manufacturing needs. Contact us to discuss your requirements and find the perfect solution for your cashew production operation.