Blog Post | GEM Foodtech

What Features Must a Tomato Processing Machine Have?

Are you planning to establish a tomato processing plant in India? Undoubtedly, it is a growing field and has a flourishing future. If you want to set a footprint in this industry, you must go for the right equipment. The right tomato processing plant equipment in India ensures the highest efficiency and top-notch product quality. It also helps to comply with food safety standards. To select the perfect one, you must look for specific features in the machine.

Top Features That You Must Look for in a Tomato Processing Plant

Capability for High-Scale Production

Select robust tomato processing plant equipment in India. It helps to meet higher market demands. Machines ranging from 500 kg/hr to 5 tons/hr are available in the Indian market. It caters to both small-scale and large-scale operations.

Automation Technology for Higher Efficiency

Almost every field is rapidly adopting automation. Through automation, you can better handle and plan operations. It reduces labour costs and boosts production. Choose machines with automation technologies such as sorting, pulping, and packaging. Minimal human intervention lowers the chances of human error. Naturally, it maintains a standard of delivery.

Lower Upkeep Cost and Easy Cleaning

You must regularly clean tomato processing plant equipment in India. This helps maintain health and safety standards and prevent impurity. Hence, always go for machines that are easy to clean. Machines built from stainless steel or equipment with features like CIP (Clean-In-Place) systems are great for this. These machines simplify maintenance. Additionally, they require lower maintenance due to their higher durability.

Energy Efficiency Technologies to Reduce Operational Costs

Energy-efficient tomato processing plants or plant equipment consume less energy. It contributes to lower operational costs. They also help the organisation follow sustainability practices. These practices help comply with laws and regulations and ensure a lower footprint.

Customisation Facility to Meet the Diverse Market Needs

Investing in a machine or equipment with a customisation facility is a smart decision. It ensures staying competitive. It allows you to easily produce different products. It includes puree, ketchup, sauce, and paste, helping you meet the diverse market demand.

Compliance with Food Safety Standards

Following international and national food safety standards is crucial. It ensures transparency, adherence to legalities, and a stable future for your business. Look for CE, ISO 9001:2015, NSF, and FDA-compliant machines.

Efficient Packing Solutions

Packing plays a pivotal role in customer satisfaction. Perfect packaging helps maintain the standard of the food. It ensures zero contamination and boosts shelf life. However, investing separately in packaging can hike up the overall operational costs. To avoid this, always invest in equipment with integrated packaging solutions. The updated machines come with features like filling, sealing, and labelling.

Investing in the right equipment sets the foundation for a successful tomato processing plant in India. Features like capacity, energy efficiency, automation, and hygiene help maintain standards. On the other hand, customisation and packaging help boost consumer satisfaction.

At GEM Foodtech, we offer a range of tomato processing machines. We develop equipment with updated technologies and advanced machinery. It helps our clients meet the highest standards. Our machines are not just equipment for your processing plant. These are bricks of your company’s future success.

Book your call to learn the details.

Maximising Efficiency: Key Benefits of Dehydration Equipment

Dehydration equipment has applications in many industries. It can be used for product conservation, space maximisation, and activity enhancement. Dehydration inhibits spoilage by preventing moisture from entering the product and extending shelf life. Foodstuffs, pharmaceutical preparations, and many chemicals utilise this process. This technique saves waste and improves the quality of the final product. Here, we will discuss dehydration equipment from a cost-cutting and productivity-boosting perspective.

Key Benefits of Dehydration Equipment

Dehydration equipment has several key advantages. It helps preserve products, cuts costs, and maintains quality. It also promotes sustainability by lowering waste and energy use.

Longer Shelf Life

Dehydration helps remove moisture and thus prevents spoilage, extending the shelf life of dehydrated goods. In the food industry, fruits, vegetables, and meats remain fresh for a long time without refrigeration. This allows companies to hold their products longer, reducing waste and storage costs.

Low Cost

Dehydration is a low-cost option. It uses less energy than refrigeration or freezing. Dehydrated products tend to be lighter and smaller, reducing transport and storage costs. These savings add up for companies over time.

Maintaining Quality

Dehydration preserves the product’s natural aromas, colours, and nutrients. It does not include chemicals or preservatives, such as freezing or canning. This results in a product that is entirely natural, healthier, and, therefore, more attractive to consumers.

Increased Storage Efficiency

Dehydrated products take up less space, allowing businesses to store larger amounts in smaller spaces. Less packaging also lowers the cost of storage and handling for businesses.

Environment Friendly

Dehydration is an ecological procedure. It requires less energy than other preservative techniques, such as freezing. It helps prevent spoilage, thus reducing food and material wastage, further ensuring its sustainability.

Investing in Dehydration

equipment in India is a good value addition for an enterprise. It increases the shelf life of products, thereby ensuring their quality, and it even possesses the benefit of being green. Such equipment can save a company money by reducing waste and improving storage and energy consumption.

GEM Foodtech is Kolkata, India’s manufacturer and global exporter of advanced food processing equipment. We specialise in food preparation, processing, and packaging machinery and offer solutions in line with international quality standards. Our innovative designs build footprints in the health-conscious emerging market while ensuring quality food that is processed faster.

Common Problems in Tomato Processing Machinery and How to Fix Them

Tomato processing machinery is essential for producing high-quality products like puree, paste, and sauces. However, like any industrial equipment, these machines can experience issues that affect productivity and product quality. Here are some common problems in tomato processing plant machinery and how to fix them.

Common Problems Faced in a Tomato Processing Plant in India

Clogging in Crushers and Pulpers

Problem: Over time, tomato skins, seeds, and pulp can accumulate in crushing and pulping machines, causing blockages and reducing efficiency.

Solution: Regular cleaning and maintenance are essential. Installing a self-cleaning filter or adjusting sieve sizes can help prevent clogs. Operators should also inspect the machine frequently to remove buildup before it becomes a major issue.

Inconsistent Pulp Quality

Problem: Variations in pulp texture and consistency can affect the quality of the final product, leading to customer dissatisfaction.

Solution: Check the blade sharpness and screen perforations in pulping machines. Dull blades or incorrect sieve sizes may cause inconsistencies. Additionally, ensure that tomatoes are processed at optimal ripeness to maintain uniformity.

Excessive Water Loss During Evaporation

Problem: When producing concentrated tomato paste or puree, excessive water evaporation can lead to reduced yield and inconsistent viscosity.

Solution: Proper calibration of evaporators is necessary. Adjusting temperature and pressure settings can help maintain the right concentration. Regularly check for leaks or faulty vacuum seals that may disrupt the evaporation process.

Overheating in Sterilisation Machines

Problem: Excessive heat in sterilisation machines can lead to burnt or altered tomato flavors, affecting product taste and quality.

Solution: Monitor and control temperature settings to avoid overheating. Ensure that the heat exchangers are functioning correctly and perform routine maintenance to prevent overheating issues.

Faulty Filling and Packaging Equipment

Problem: Packaging machines may experience issues like improper sealing, inaccurate filling, or leaks, leading to product wastage and contamination risks.

Solution: Regularly calibrate filling equipment to ensure accurate portioning. Check sealing elements for wear and replace them if necessary. Automated inspection systems can help detect defects before the products leave the facility.

Proper maintenance and timely troubleshooting of tomato processing machinery are crucial for smooth operations and high-quality products. A lot of these problems emerge from the low quality of tomato processing plant equipment. If you are looking for high-grade and quality tomato processing machinery, get in touch with GEM Foodtech. We can provide you with quality equipment for your tomato-processing needs.

Cleaning and Maintaining A Tomato Processing Plant – How Professionals Do It?

Cleaning a tomato processing plant is essential to ensure good quality processed products that meet health regulations. Moreover, a clean tomato processing plant will optimise the production level. If you keep the machine clean and maintained when it will last for a long time without incurring any repairing expenses. Thus, regular cleaning of the tomato processing plant is essential to improve productivity and prevent contamination of processed products. Companies manufacturing tomato processing plants in India provide guidelines to the users regarding the professional cleaning process.

Here’s an insight into the professional cleaning process that the manufacturing companies follow.

How Should Tomato Processing Plants be Cleaned and Maintained?

Establish a Cleaning Schedule

In order to clean the tomato processing plant properly, the companies need to establish a well-scheduled cleaning plan. This should include daily, weekly and monthly cleaning tasks to ensure that every part of the processing plant has been cleaned thoroughly. Daily cleaning focuses on the surfaces of the machine. Weekly cleaning addresses the drainage system, plumbing lines and the movable parts of the machine. Monthly cleaning involves a deep cleaning process where all the parts are removed, cleaned and inspected.

Clean all Parts Separately

During the monthly cleaning, all the parts are removed and cleaned separately. Before cleaning, the machinery is disassembled. Parts like hoppers, blades, and conveyors are cleaned separately to prevent contamination of tomato juice or pulp from the machine. The specialists use food-safe detergents to remove the tomato pulp and juice left over from the machine’s parts. The stuck residues are also cleaned with the help of a high-pressure water system.

Sanitise the Facility

Once the machine and its parts have been cleaned, proper sanitisation is conducted on the floor and the premises to ensure complete food safety. While cleaning and sanitising, proper attention should be paid to the areas where bacteria can accumulate. A proper inspection is done to check mould or fungal growth in and around the machine.

Clean and Inspect Plumbing Lines

When the cleaning is over, timely inspection should be ensured to ensure proper maintenance of the processing plant. During inspection, some of the moving parts are lubricated while others are replaced. The temperature control points and the plumbing lines connected with the processing plant are also checked to ensure that the processing plan maintains food safety throughout the process.

GEM Foodtech offers high-quality tomato processing plants, which are widely used by companies in the food processing industry. Our machines and processing units are made with high-end technology for better-processed products.

How is Mango Pulp Processing Work Done with Pulp Machines?

People love mango because it is the most rich tropical fruit in India that is rich in fat, protein, and sugar. It also includes vitamin, minerals and other high content of carotene. As one of the best tropical fruits, mango wins the hearts of fruit lovers. This is also known as the King of Tropical Fruits. Along with relieving thirst and fluid from the body, mango can prevent heat and vessel disease.

It can also moisten your skin. To manage the Mango Pulp Processing Line, a process is needed that can help in processing mango juice and pulp for deriving various products made of mango.

How does Mango Pulp Making Machine Works?

Mango can be processed in various types of products such as dried mango, mango juice, and mango pulp. Pulp processing is the most prevailing process to develop high nutrition products that are based on high yielding.

The mango pulp processing includes selecting, cleaning, pitting, peeling, pulping, pre cooking, concentrating, blending, sterilisation, filling, and cooling. The pre-treatment includes spray and brush cleaning, sorting, destoning, mango peeling, and other procedures.

Processing Flow of Mango Pulp

The mango customisation process involves the management of the exact functionalities on the basis of high-quality and high efficiency pulp maintenance. Have a look at the processing of mango pulp:

Raw Material Treatment

In this process, you can separate qualified, superior, and defective mangoes with the help of the fruit sorting machine. For making mango pulp, the acid and pectin content should be around 1%. If the raw materials do not reach the level, then the cleaning process can help in dealing with the pesticide and purification residue process.

Mango Pulping

Under the centrifuging and crushing of mangoes, you can use the mango pulping machine that can help in forming the fluid form of the mangoes.

Pulp Pre-Cooking Process

The crude mango pulp needs heating and softening the mango. The mangoes are cooked for 10 minutes at high temperature. When the colour becomes dark, then the processing is done.

Blending with Batching

After the batching and the heating process, you can use the mango pulp with a certain proportion of batches added. It is important to increase the volume with agar, pectin, and citric acid to maintain the acidic content.

GEM Foodtech follows a mango pulp processing line to produce various products made of mangoes such as jam, jelly, pickles, juice, squash, etc.

Ways to Enhance the Performance of your Dehydration Equipment

Dehydration is a critical process in the food processing industry. It preserves food by removing moisture. The demand for dehydrated products is high in India. So, investing in efficient dehydration equipment is essential. Proper maintenance and optimisation can improve the performance of these machines.

Understanding Dehydration Equipment Performance

Dehydration equipment is designed to extract moisture from food items, retaining their nutritional and aesthetic qualities in the process. To achieve optimal results, it’s important to focus on factors that directly affect its performance.

How to Take Care of Dehydration Equipment

Here are some practical ways to enhance the performance of your dehydration equipment:

Regular cleaning and maintenance: Accumulation of food particles and residues can reduce the efficiency of your dehydration equipment. Regular cleaning prevents blockages, ensures smooth airflow, and maintains hygiene standards. Scheduled maintenance also helps identify potential issues early. This reduces the downtime during operation.
Optimise airflow and temperature settings: The efficiency of dehydration equipment largely depends on proper airflow and temperature control. Ensure that air circulates evenly across all trays or racks. Calibrate temperature settings to suit the type of food being processed. Overheating or uneven airflow can result in inconsistent drying or product damage.
Use quality pre-treatment techniques: Pre-treating food before dehydration consists of several steps. These include blanching, slicing uniformly and applying anti-oxidants. These can improve dehydration efficiency and the quality of the final product. Consistent sizes and textures ensure even drying. Thus, you can prevent unneeded strain on the equipment.
Upgrade to energy-efficient components: Invest in modern energy-efficient fans, motors, and heaters. It can notably enhance equipment performance and lower operating costs. Retrofitting older equipment with energy-saving components is a cost-effective solution. It improves efficiency without investing in entirely new systems.
Monitor and document performance metrics: Regularly monitoring key performance indicators is essential. Look into the drying time, energy usage, and product quality to identify inefficiencies. Documenting these metrics can guide adjustments to processes and settings. This guarantees better performance over time.

Improving the performance of dehydration equipment is about more than just extending its lifespan. To buy quality equipment, you should contact a trusted source like GEM Foodtech. We are a trusted dealer of dehydration equipment in India. They are suited for vast applications in different industries. With proper maintenance, you can operate our equipment for a long time. For more information, you can visit our website today.