Blog | GEM Foodtech

How To Make Your Mango Processing Plant More Sustainable?

Sustainability is now a need rather than merely a fad in today’s environmentally conscious society. Like all food processing plants, a mango processing plant is coming under increasing pressure to reduce its environmental impact. There are numerous areas where minor adjustments can have a significant impact, including packaging materials, waste production, energy use and water usage. In addition to helping the environment, making your mango processing plant more sustainable can increase productivity, reduce expenses, and boost your company’s reputation. Here, the experts examine practical and efficient strategies to enhance the environmental impact and future readiness of your mango processing business.

Ways to Make the Plant More Sustainable

These are the ways by which you can make the plant more sustainable:

Optimisation of Water Usage

In any fruit processing unit, water is an essential resource, particularly for cleaning, pulping and washing. To save water:

Install flow regulators and nozzles that use less water.
When safe and practical, recycle water, especially for non-potable applications like floor cleaning.
Maintain equipment correctly and regularly inspect for leaks or waste.

Effective water management lowers wastewater treatment expenses while also conserving resources.

Renewable Energy

Shifting to renewable energy reduces carbon emissions. Hence, it is smarter to opt for renewable energy instead of traditional power sources. Try to consider:

Installing solar panels to supply electricity to certain areas of the building.
Utilising biomass energy produced from the leftovers of mangoes.
If on-site solutions are not feasible, look into green energy suppliers.

Making the transition to cleaner energy sources helps you future-proof your business and lessen your reliance on fossil fuels.

Reduce Packaging Waste

One of the main causes of pollution in the food industry is packaging. Sustainable substitutes consist of:

Utilising recyclable, compostable or biodegradable materials.
Maximising container sizes to reduce the need for extra packaging.
Collaborating with packaging vendors who use environmentally friendly production methods.

In addition to benefiting the environment, this may draw in eco-aware clients.

Minimise Mango Waste

Large amounts of peel, pit and pulp waste are frequently produced during the processing of mangos. Instead of throwing it away:

Transform mango waste into products with added value, such as compost, animal feed or biofuel.
Collaborate with nearby companies that can utilise organic waste.
Implement a waste segregation system to enhance recycling and disposal practices.

These actions lessen the impact on landfills and open up new sources of income.Energy efficiency

Using less energy is a smarter idea and is responsible for making a huge difference. There are a few tips that need to be considered.

Switching to LED lighting and energy efficient equipment.
Putting motion sensors in places that aren’t used as much.
Identifying energy waste through routine audits.

Long-term savings and reduced operating emissions are the results of improved energy efficiency.

Hence, it is a strategic move to make your mango processing plant more sustainable. For more information, visit GEM Foodtech. We are your partner in providing tailor-made machines for your plant. Our machines surely align with your future expectations. We are looking forward to providing service that exceeds your expectations.

Technological Innovations in Tomato Processing: What’s New in 2025?

The tomato processing sector in India is evolving faster than ever. With rising consumer demand and changing quality standards, traditional methods no longer meet current expectations. Modern businesses need speed, safety, and consistency in every stage of processing.

That is exactly where 2025 brings major breakthroughs. From AI-driven sorting to energy-efficient systems, the landscape of tomato processing plant machinery is undergoing significant shifts. These innovations aim to help businesses scale smarter and stay ahead in a competitive and rapidly growing market.

AI-Driven Quality Sorting and Grading Systems

Manual sorting wastes time and often results in inconsistency. Today, businesses are embracing machine vision powered by AI for grading tomatoes. These systems detect ripeness, colour, shape, and even internal defects instantly.

With real-time image processing, the machinery separates produce with unmatched precision. It ensures only the best-quality tomatoes enter the processing line. This not only boosts productivity but also reduces waste of raw materials.

The result?

Higher profits and greater process control with less manual intervention.

Energy-Efficient Evaporation and Concentration Technologies

In 2025, the focus has shifted to sustainable thermal systems. Advanced evaporators now operate on lower energy inputs, utilising vacuum technology and energy recovery systems. These solutions are ideal for producing tomato paste and ketchup on a large scale.

They accelerate the thickening process while reducing fuel and water usage. For businesses processing large volumes, these energy-saving innovations offer long-term operational cost benefits. Many new systems also allow easy integration with existing tomato processing plant machinery setups.

Continuous Processing Lines for Maximum Output

Time is money in food processing. Continuous processing lines now support real-time automation from sorting to filling. New technologies allow plants to fine-tune temperature, speed, and flow rates with centralised control systems.

Customisation is another game-changer. Whether you handle small batches or industrial-scale loads, today’s tomato processing plant machinery is designed to adapt to your specific production targets. Modular design also facilitates smoother upgrades, reducing downtime and maintenance requirements.

Clean-in-Place (CIP) Systems with IoT Efficiency

Hygiene has become a non-negotiable factor. In 2025, CIP systems have become smarter and more efficient. Internet of Things (IoT)-enabled units now monitor flow rates, temperatures, and cleaning cycles in real-time.

These systems clean the entire plant line without requiring the dismantling of equipment. That means less manual effort, shorter cleaning times, and guaranteed compliance with food safety standards. For exporters, this technology ensures alignment with global hygiene and traceability norms.

Building Future-Ready Tomato Processing Plants

Upgrading to the latest tomato processing plant machinery is not just a trend. Rather, it’s a business need in 2025. Whether it’s automation, energy efficiency, or hygiene control, each innovation brings lasting value.

For plant owners ready to scale, modern solutions promise improved speed, savings, and quality control. To explore machinery that fits your business model and growth goals, consult our specialists at GEM Foodtech. We offer tailor-made machinery that aligns with today’s innovations and tomorrow’s expectations.

What Features Must a Tomato Processing Machine Have?

Are you planning to establish a tomato processing plant in India? Undoubtedly, it is a growing field and has a flourishing future. If you want to set a footprint in this industry, you must go for the right equipment. The right tomato processing plant equipment in India ensures the highest efficiency and top-notch product quality. It also helps to comply with food safety standards. To select the perfect one, you must look for specific features in the machine.

Top Features That You Must Look for in a Tomato Processing Plant

Capability for High-Scale Production

Select robust tomato processing plant equipment in India. It helps to meet higher market demands. Machines ranging from 500 kg/hr to 5 tons/hr are available in the Indian market. It caters to both small-scale and large-scale operations.

Automation Technology for Higher Efficiency

Almost every field is rapidly adopting automation. Through automation, you can better handle and plan operations. It reduces labour costs and boosts production. Choose machines with automation technologies such as sorting, pulping, and packaging. Minimal human intervention lowers the chances of human error. Naturally, it maintains a standard of delivery.

Lower Upkeep Cost and Easy Cleaning

You must regularly clean tomato processing plant equipment in India. This helps maintain health and safety standards and prevent impurity. Hence, always go for machines that are easy to clean. Machines built from stainless steel or equipment with features like CIP (Clean-In-Place) systems are great for this. These machines simplify maintenance. Additionally, they require lower maintenance due to their higher durability.

Energy Efficiency Technologies to Reduce Operational Costs

Energy-efficient tomato processing plants or plant equipment consume less energy. It contributes to lower operational costs. They also help the organisation follow sustainability practices. These practices help comply with laws and regulations and ensure a lower footprint.

Customisation Facility to Meet the Diverse Market Needs

Investing in a machine or equipment with a customisation facility is a smart decision. It ensures staying competitive. It allows you to easily produce different products. It includes puree, ketchup, sauce, and paste, helping you meet the diverse market demand.

Compliance with Food Safety Standards

Following international and national food safety standards is crucial. It ensures transparency, adherence to legalities, and a stable future for your business. Look for CE, ISO 9001:2015, NSF, and FDA-compliant machines.

Efficient Packing Solutions

Packing plays a pivotal role in customer satisfaction. Perfect packaging helps maintain the standard of the food. It ensures zero contamination and boosts shelf life. However, investing separately in packaging can hike up the overall operational costs. To avoid this, always invest in equipment with integrated packaging solutions. The updated machines come with features like filling, sealing, and labelling.

Investing in the right equipment sets the foundation for a successful tomato processing plant in India. Features like capacity, energy efficiency, automation, and hygiene help maintain standards. On the other hand, customisation and packaging help boost consumer satisfaction.

At GEM Foodtech, we offer a range of tomato processing machines. We develop equipment with updated technologies and advanced machinery. It helps our clients meet the highest standards. Our machines are not just equipment for your processing plant. These are bricks of your company’s future success.

Book your call to learn the details.

Maximising Efficiency: Key Benefits of Dehydration Equipment

Dehydration equipment has applications in many industries. It can be used for product conservation, space maximisation, and activity enhancement. Dehydration inhibits spoilage by preventing moisture from entering the product and extending shelf life. Foodstuffs, pharmaceutical preparations, and many chemicals utilise this process. This technique saves waste and improves the quality of the final product. Here, we will discuss dehydration equipment from a cost-cutting and productivity-boosting perspective.

Key Benefits of Dehydration Equipment

Dehydration equipment has several key advantages. It helps preserve products, cuts costs, and maintains quality. It also promotes sustainability by lowering waste and energy use.

Longer Shelf Life

Dehydration helps remove moisture and thus prevents spoilage, extending the shelf life of dehydrated goods. In the food industry, fruits, vegetables, and meats remain fresh for a long time without refrigeration. This allows companies to hold their products longer, reducing waste and storage costs.

Low Cost

Dehydration is a low-cost option. It uses less energy than refrigeration or freezing. Dehydrated products tend to be lighter and smaller, reducing transport and storage costs. These savings add up for companies over time.

Maintaining Quality

Dehydration preserves the product’s natural aromas, colours, and nutrients. It does not include chemicals or preservatives, such as freezing or canning. This results in a product that is entirely natural, healthier, and, therefore, more attractive to consumers.

Increased Storage Efficiency

Dehydrated products take up less space, allowing businesses to store larger amounts in smaller spaces. Less packaging also lowers the cost of storage and handling for businesses.

Environment Friendly

Dehydration is an ecological procedure. It requires less energy than other preservative techniques, such as freezing. It helps prevent spoilage, thus reducing food and material wastage, further ensuring its sustainability.

Investing in Dehydration

equipment in India is a good value addition for an enterprise. It increases the shelf life of products, thereby ensuring their quality, and it even possesses the benefit of being green. Such equipment can save a company money by reducing waste and improving storage and energy consumption.

GEM Foodtech is Kolkata, India’s manufacturer and global exporter of advanced food processing equipment. We specialise in food preparation, processing, and packaging machinery and offer solutions in line with international quality standards. Our innovative designs build footprints in the health-conscious emerging market while ensuring quality food that is processed faster.

Common Problems in Tomato Processing Machinery and How to Fix Them

Tomato processing machinery is essential for producing high-quality products like puree, paste, and sauces. However, like any industrial equipment, these machines can experience issues that affect productivity and product quality. Here are some common problems in tomato processing plant machinery and how to fix them.

Common Problems Faced in a Tomato Processing Plant in India

Clogging in Crushers and Pulpers

Problem: Over time, tomato skins, seeds, and pulp can accumulate in crushing and pulping machines, causing blockages and reducing efficiency.

Solution: Regular cleaning and maintenance are essential. Installing a self-cleaning filter or adjusting sieve sizes can help prevent clogs. Operators should also inspect the machine frequently to remove buildup before it becomes a major issue.

Inconsistent Pulp Quality

Problem: Variations in pulp texture and consistency can affect the quality of the final product, leading to customer dissatisfaction.

Solution: Check the blade sharpness and screen perforations in pulping machines. Dull blades or incorrect sieve sizes may cause inconsistencies. Additionally, ensure that tomatoes are processed at optimal ripeness to maintain uniformity.

Excessive Water Loss During Evaporation

Problem: When producing concentrated tomato paste or puree, excessive water evaporation can lead to reduced yield and inconsistent viscosity.

Solution: Proper calibration of evaporators is necessary. Adjusting temperature and pressure settings can help maintain the right concentration. Regularly check for leaks or faulty vacuum seals that may disrupt the evaporation process.

Overheating in Sterilisation Machines

Problem: Excessive heat in sterilisation machines can lead to burnt or altered tomato flavors, affecting product taste and quality.

Solution: Monitor and control temperature settings to avoid overheating. Ensure that the heat exchangers are functioning correctly and perform routine maintenance to prevent overheating issues.

Faulty Filling and Packaging Equipment

Problem: Packaging machines may experience issues like improper sealing, inaccurate filling, or leaks, leading to product wastage and contamination risks.

Solution: Regularly calibrate filling equipment to ensure accurate portioning. Check sealing elements for wear and replace them if necessary. Automated inspection systems can help detect defects before the products leave the facility.

Proper maintenance and timely troubleshooting of tomato processing machinery are crucial for smooth operations and high-quality products. A lot of these problems emerge from the low quality of tomato processing plant equipment. If you are looking for high-grade and quality tomato processing machinery, get in touch with GEM Foodtech. We can provide you with quality equipment for your tomato-processing needs.

Cleaning and Maintaining A Tomato Processing Plant – How Professionals Do It?

Cleaning a tomato processing plant is essential to ensure good quality processed products that meet health regulations. Moreover, a clean tomato processing plant will optimise the production level. If you keep the machine clean and maintained when it will last for a long time without incurring any repairing expenses. Thus, regular cleaning of the tomato processing plant is essential to improve productivity and prevent contamination of processed products. Companies manufacturing tomato processing plants in India provide guidelines to the users regarding the professional cleaning process.

Here’s an insight into the professional cleaning process that the manufacturing companies follow.

How Should Tomato Processing Plants be Cleaned and Maintained?

Establish a Cleaning Schedule

In order to clean the tomato processing plant properly, the companies need to establish a well-scheduled cleaning plan. This should include daily, weekly and monthly cleaning tasks to ensure that every part of the processing plant has been cleaned thoroughly. Daily cleaning focuses on the surfaces of the machine. Weekly cleaning addresses the drainage system, plumbing lines and the movable parts of the machine. Monthly cleaning involves a deep cleaning process where all the parts are removed, cleaned and inspected.

Clean all Parts Separately

During the monthly cleaning, all the parts are removed and cleaned separately. Before cleaning, the machinery is disassembled. Parts like hoppers, blades, and conveyors are cleaned separately to prevent contamination of tomato juice or pulp from the machine. The specialists use food-safe detergents to remove the tomato pulp and juice left over from the machine’s parts. The stuck residues are also cleaned with the help of a high-pressure water system.

Sanitise the Facility

Once the machine and its parts have been cleaned, proper sanitisation is conducted on the floor and the premises to ensure complete food safety. While cleaning and sanitising, proper attention should be paid to the areas where bacteria can accumulate. A proper inspection is done to check mould or fungal growth in and around the machine.

Clean and Inspect Plumbing Lines

When the cleaning is over, timely inspection should be ensured to ensure proper maintenance of the processing plant. During inspection, some of the moving parts are lubricated while others are replaced. The temperature control points and the plumbing lines connected with the processing plant are also checked to ensure that the processing plan maintains food safety throughout the process.

GEM Foodtech offers high-quality tomato processing plants, which are widely used by companies in the food processing industry. Our machines and processing units are made with high-end technology for better-processed products.